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DakAttack
Dodge Dakota
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8/12/2003
21:09:59

Subject: Changing Rear Axle Fluid
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Well guys, I decided to change the fluids in my rear and front axles and transfer case. Obviously it's a 4x4 '01 4.7 club cab with 37k miles. Went with Amsoil 75-90w and Kendall additive for the limited slip. Posting this to give those of you who may want to do this a tip. Lying on the driveway with the truck lifted isn't fun, but I had no choice. Removing the dif cover is a snap as is cleaning the old gasket material. But come time to replace is when the fun begins. First time was a disaster. Couldn't get the holes to line up and before I knew it I had a mess. So back to cleaning the surfaces again for another stab. This time I threaded a couple of short studs into two holes and the lineup was perfect. Maybe working overhead is easier, but jacklegs like most of us don't have that option. Now it's on to the front axle and trans case. Sorry about the long post but wanted to share the tip.



Mark
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8/12/2003
21:38:46

RE: Changing Rear Axle Fluid
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I changed my rear diff fluid a few years ago without taking the cover off. I just stuck a tube in it and pumped it out. I didnt have a pump handy so I used a rigid apple juice bottle with a hole cut in the top for the tube to enter. I squeezed the bottle and then out the cap on. It took a while to do but I didnt have to babysit it. I had to repeat several times until it was empty.

-Mark Hryckiewicz
1993 Sport RC SB 5.2L Auto
DodgeDakotas.com

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8/12/2003
21:39:35

Amsoil Gear Lube & Differential Additive
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DakAttack

Amsoil 75w-90 was a good choice.

For those interested & FYI - Gear Lube Information:

High quality gear oils must lubricate, cool and protect geared systems. They must also carry damaging wear debris away from contact zones and muffle the sound of gear operation. Commonly used in differential gears and standard transmission applications in commercial and passenger vehicles, as well as a variety of industrial machinery, gear oils must offer extreme temperature and pressure protection in order to prevent wear, pitting, spalling, scoring, scuffing and other types of damage that result in equipment failure and downtime. Protection against oxidation, thermal degradation, rust, copper corrosion and foaming is also important.

AMSOIL Series 2000 Synthetic 75W-90 Gear Lube delivers unbeatable protection and fuel economy (independent testing shows class 8 vehicles with AMSOIL Series 2000 Synthetic 75W-90 Gear Lube in the differentials obtained up to 4.83 percent more mpg than vehicles equipped with another popular gear lube). Amsoil Synthetic Gear Lube has the film strength required to deliver all the protection heavy-duty and high-stress applications need in a fuel-saving viscosity grade. AMSOIL Series 2000 Synthetic 75W-90 Gear Lube is recommended for use in all passenger vehicles, commercial trucks and race vehicles.

AMSOIL 75W-90, 80W-90 AND 85W-140 Gear Lubes exceed the lubrication and performance requirements for gear boxes where API MT-1, GL-4 or GL-5 lubricants are specified.
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AMSOIL Slip-Lock Differential Additive

Effectively Eliminates Gear Housing Chatter
When making a turn, the outer wheels of a vehicle must travel faster than the inner wheels. It is up to the differential to act as a balance arm, establishing constant equilibrium of torques and forces between the left-hand and right-hand driven wheels. In standard (or open) differentials, power is directed to the wheel offering the least resistance. This works well when making a turn, but in a situation where one wheel is lifted off the ground, it causes the suspended wheel to turn while the other remains motionless.

Limited-slip (or positraction) and locking differentials are traction-increasing devices. Locking differentials transfer all available torque to both wheels. The teeth of the spider assembly engage with those on the locker clutch, causing both axle shafts to operate as one. Locking differentials don't allow one drive wheel to spin while the other remains stationary. Instead, they keep both wheels in drive mode, but unlock to permit different wheel speeds when turning. The engaging and disengaging of the teeth on automatic locking differentials often causes a banging and clunking sound. Manual locking differentials usually use an electric motor or vacuum diaphragm to engage the locker, reducing this noise.

Limited-slip differentials allow different wheel speeds when turning, but when one wheel loses traction, greater torque is transferred to the wheel offering more resistance. Limited-slip differentials make use of friction between clutch plates, as opposed to the meshing teeth employed by locking differentials. Transferring less torque per side, limited-slip differentials are generally smoother and quieter than locking differentials, but still sometimes "chatter" when transferring torque to the wheel with traction.

In some differential applications, a friction modifier additive is necessary to reduce chatter. AMSOIL Slip-Lock Differential Additive is formulated with advanced friction modifiers and is designed to eliminate gear-housing chatter in cars, trucks and SUVs equipped with limited-slip, positraction and locking differentials. It also reduces the banging and clunking associated with automatic locking differentials.

AMSOIL Slip-Lock Differential Additive is formulated for use with both synthetic and petroleum gear lubricants and safely replaces manufacturer recommended friction modifiers. Its convenient flip-top dispenser provides quick and easy application to the gear housing. One four-ounce bottle of Slip-Lock treats differential capacities of two to four quarts. It is not for use in automatic transmissions or other applications requiring ATF.

NOTE: AMSOIL Synthetic Gear Lubes DO NOT require the use of this additive. However, not all differentials respond the same and if chatter is noticed, the addition of AMSOIL Slip-Lock will eliminate it. For chattering differentials not running AMSOIL Gear Lube, this product is an excellent solution to the problem.
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Interested in receiving a FREE Amsoil Catalog, clink the link below.



Steven Roark , Amsoil Dealer , Proud Sponsor of www.DodgeDakotas.com

AMSOIL Synthetic Motor Oils, Lubricants, Filtration, and Truck Care Products



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8/12/2003
21:43:45

Amsoil Gear Lube Recommendations
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One more helpful post.

For those of you thinking of changing your own fluids (DIY) ...

Helpful Differential Recommendations:

-Flush (drain) as much of the old fluid out.
-Differential fluid capacity depends on ring gear and axle housing size.
-Do not over/under fill differential. This could mean a capacity difference of a quart or more and may cause overheating problems. (See the owner’s manual for proper fill level)

AMSOIL gear oils are formulated with friction modifiers for limited slip differential applications. There is no need to add limited slip or additional additives. If you choose a different manufacturer than Amsoil ... fine by me, just offering my services.

-After changing the differential fluid, drive the vehicle in 7 or 8 figure eight turns, so the new lubricant can work its way into the axle assembly.

Synthetics provide the long-lasting protection, fuel efficiency and dependability needed for top performance, even extreme-pressure conditions. Stays fluid in cold temperatures for easy cold-weather shifting.
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Amsoil Series 2000 75w-90 is excellent for use in passenger cars and trucks requiring a GL-5 gear lube, including those with limited slip differentials.
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Steven Roark , Amsoil Dealer , Proud Sponsor of www.DodgeDakotas.com

AMSOIL Synthetic Motor Oils, Lubricants, Filtration, and Truck Care Products



jeremiah2360
Dodge Dakota
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8/12/2003
22:05:34

RE: Changing Rear Axle Fluid
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How many ft. #s for Front dif bolts? I`m figuring 25 with the Aluminum case.

03 qc 4.7 auto 4x4 15.9k



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